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Smarter, Faster, Stronger: How Allied Uses Automation to Deliver Better Steel Buildings 21 Oct 7:06 AM (2 days ago)

At Allied, we’ve always improving how we deliver on our promise of quality, precision, and reliability. Identifying solutions that facilitate faster timelines, higher accuracy, and cost savings are firmly at the center of our operations and in fabrication we’re using robotics and automation to lead the way.

At the heart of our newest fabrication facility in McGregor, TX is a fully automated robotics line from Lincoln Electric/Zeman which we helped design to meet our unique needs. This first-of-its-kind system scans, sorts, assembles, and welds highly detailed steel components for metal buildings with unmatched accuracy. Every part is tracked and allocated to the right project, and advanced modeling technology identifies and solves potential design flaws before they ever reach the fabrication floor. For our clients, this means fewer delays, more precision, and even higher quality.

Welding and Fabrication Quality Matters

Skilled Experts + Cutting-Edge Technology = Precision Results

While robotics help streamline labor-intensive processes, our success depends on the skilled professionals who oversee and fine-tune these systems. As Michael Lassner, President and CEO of Allied Steel Buildings, explains:

“While technology and automation are essential for us to stay on the cutting edge, it’s our highly skilled people who make this innovation possible. Our team members are doing more than operating machines; they are the experts who train, manage, and fine-tune these systems to ensure they deliver the quality and precision our clients expect.”

By reducing repetitive manual tasks, automation frees our workforce to focus on higher-value skills and it allows us to meet rising demand without sacrificing quality. In fact, our McGregor workforce has grown by 30%, showing how innovation can create opportunities rather than replace them.

Faster Timelines and Higher Precision

Robotics and automation do more than improve how we fabricate steel; they transform what our clients experience. On the floor we’re seeing drastic improvements across the entire fabrication process. By the numbers, this impact is significant, resulting in a:

• 500% increase in assembly production efficiency
• 90% reduction in parts handling and sorting time
• 50% increase in welding efficiency
• 90–95% reduction in assembly errors
• 75% reduction in crane use

These efficiencies directly translate into shorter timelines, more predictable budgets, and superior products.

Building for the Future

The success of McGregor is shaping Allied’s future. We’ve already expanded similar automation into our facility in Spain to align both factories and provide consistent quality worldwide. We’re also investing in a second robotics system in McGregor to broaden our capabilities beyond primary steel, giving clients even more flexibility, reliability, and value. This initiative is important to us because we believe innovation is the key to helping our clients achieve their goals. By combining robotics, automation, and skilled expertise we’re setting the standard for what steel building manufacturing can be.

 

The post Smarter, Faster, Stronger: How Allied Uses Automation to Deliver Better Steel Buildings first appeared on Steel Buildings | Allied Steel Buildings.

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Trailblazing Success: What Our Projects Taught Us About Innovation 23 Sep 1:25 PM (29 days ago)

Over the years, Allied has earned a reputation for taking on some of the industry’s most complex challenges. With problem-solving and client satisfaction at the heart of everything we do, we’ve had countless opportunities to develop innovative solutions, many of which we’ve gone on to adopt as best practices. Sometimes this has meant taking risks and investing in industry leading technologies or pioneering new methods. Other times this has meant pivoting our approach at a moment’s notice, learning on our agility and adaptability to support our client’s end goals no matter what.

Often, we attribute our success and the success of our projects to collaboration, building trust over the years and nurturing invaluable time-tested partnerships. Though all of our projects have taught us unique and essential lessons, here are some of the top takeaways that continue to drive our success.

Innovation is an Investment

Part of solving our clients’ problems involves thinking about innovation as an investment. As our industry evolves, our clients’ needs evolve too and it’s important to stay ahead of what’s next. We’ve made some significant investments over the last five years, opening two new fabrication facilities, while bringing in new people, tools, and technologies that support them, and all of this has been to better serve our clients. Solutions can come from anywhere, whether that’s robotics and automation, new facilities, or new team members, and we’re committed to leading the charge in innovation within our industry.

“Our mission is about the client and we’re going to follow what the client needs from us.” – Michael Lassner, President and CEO of Allied Steel Buildings

Trust is the Foundation of Lasting Partnerships

Our most valuable partnerships have been built upon trust, which we’ve earned by identifying and implementing solutions that allow us to meet our clients needs, no matter the odds. Some of our projects were defined by challenges that we signed up for on day one. Others presented unexpected obstacles, which required fast thinking and new solutions. Maintaining control over what we produce in our facilities broadened our capabilities and allowed us to redefine what was possible in terms of quality and timing, further expanding the value we can offer our clients in the years to come.

Collaboration is Key

We wouldn’t be where we are today if it weren’t for the countless hours of collaboration with our clients, suppliers, and allies across the construction industry. From design to erection, bringing our buildings to life takes a village and we’re fortunate to work with the best in the business. We’ve had the privilege to earn referrals to new clients from previous clients’ projects. We frequently join forces with clients, suppliers, and other partners in new and innovative ways. When we say we’re with you all the way, we’re collaborating from ideation to installation and beyond.

Lean Into Challenges

Pursuing and facing challenges pushes us to stay nimble and evolve in terms of how we think about problems and their solutions. Tight timing, engineering limitations, shipping delays, uncooperative weather, and all kinds of other unexpected obstacles have paved the way to better solutions and new opportunities to serve our clients.

Embracing What Makes Us different

We’re proud of our identity as problem solvers and by thinking outside the box, focusing on flexibility, and delivering where others can’t or won’t we’ve stood out as undeterred solutionists within our industry. When we consider what’s next we continue to be guided by our pride for doing things differently.

As we expand our manufacturing and engineering capabilities, we look forward to providing steel building solutions for clients across the globe.
Contact us and learn more about how we can help your vision come to life.

The post Trailblazing Success: What Our Projects Taught Us About Innovation first appeared on Steel Buildings | Allied Steel Buildings.

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Is it worth paying more for higher-quality steel in a metal building? 12 Sep 3:23 AM (last month)

Absolutely. While cheaper steel may reduce upfront costs, it often leads to higher maintenance, shorter lifespan, and potential structural issues. Investing in better-quality materials ensures greater durability, safety, and long-term value for your metal building.

When it comes to planning a pre-engineered metal building (PEMB), budget is always part of the conversation, and rightfully so. Every business wants to manage costs, especially when you’re dealing with a capital investment like a new structure. But when evaluating proposals or comparing steel building manufacturers, it’s important to look beyond the price tag and consider what you’re actually getting for your money.

At Allied Steel, we’ve seen firsthand how choosing cheaper materials or manufacturers can create long-term headaches. That’s why we encourage our customers to think in terms of worth, not just cost, when planning their metal buildings.

The Allure of a Low Bid

It’s easy to be drawn in by a quote that comes in thousands of dollars less than the others. But the question is: what are you giving up to save that money up front?

Lower-priced steel buildings are often made with:

In the short term, you might save on your materials quote. But over time, the cost of repairs, retrofits, and shortened lifespan can outweigh any initial savings.

From Vision to Steel Structure

CURIOUS HOW IT ALL COMES TOGETHER?

Take a closer look at Allied Steel’s step-by-step design process. From initial concept through final plans and see how we turn your ideas into durable, high-performance buildings.

From Vision to Steel Structure

Understanding the Value Behind Quality Steel Buildings

A high-quality steel building is more than just steel beams and bolts. It’s a carefully engineered system designed to perform under stress, stand up to the elements, and serve your business for decades.

Here’s what you’re really paying for when you invest in a better-quality metal building:

1. Structural Integrity and Safety

Quality steel means stronger framing and better performance in wind, snow, and seismic conditions. A building that’s engineered for your location and use case ensures long-term safety and compliance.

2. Durability and Longevity

Top-tier manufacturers use better coatings, rust-resistant fasteners, and exact fabrication practices. These details may seem small, but they make a major difference in how long your metal building lasts and how much upkeep it will require along the way.

3. Ease of Installation

A precision-fabricated building arrives on-site with components that fit together exactly as designed. Poor fabrication, on the other hand, can result in delays, errors, or expensive modifications during installation.

4. Warranty and Support

Reputable steel companies stand behind their work. A strong warranty, clear engineering documentation, and responsive customer service can save you time, stress, and money throughout the life of your building.

Real-World Example: Saving Today, Paying Tomorrow

Let’s say you’re building a 10,000-square-foot warehouse and choose a supplier based on the lowest quote, $20,000 less than a more established competitor.

Three years later, the paint is flaking, rust has formed around the roof seams, and the insulation wasn’t properly sealed. Repairs and maintenance costs have already topped $25,000, and you’re only a few years into what should be a 30+ year building.

That’s not a cost-saving. That’s a cost delay.

See Our Work In Action

From concept to completion, Allied Steel delivers results you can count on. Explore our recent projects to see the strength, precision and performance we bring to every build.

See Our Work In Action

Choosing a Steel Building Company That Values Your Investment

At Allied Steel, we take a long-term view of every project. We understand that your building is not just a structure. It’s a vital part of your business operations. That’s why we:

  • Use high-grade steel that meets or exceeds ASTM standards 
  • Offer a range of coating and finishing options based on your site’s environment 
  • Employ expert fabricators and welders to ensure consistent quality 
  • Provide engineered drawings, load certifications, and real-time support

We’re not in the business of being the cheapest; we’re in the business of delivering steel buildings that perform better, last longer, and give you true peace of mind.

Final Thoughts: Invest in Worth, Not Just Cost

When choosing a metal building supplier, consider not just what you’ll pay today but what your building will cost (or save) you over the next 10, 20, or even 50 years. High-quality materials, expert craftsmanship, and trusted support always prove their value.

At Allied Steel, we’re here to help you build smarter from the start. If you’re ready to invest in a steel building that delivers on performance and durability, let’s talk.

The post Is it worth paying more for higher-quality steel in a metal building? first appeared on Steel Buildings | Allied Steel Buildings.

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Why is welding and fabrication quality important in steel buildings? 10 Sep 4:59 AM (last month)

welding and fabrication quality for metal buildings Welding and fabrication quality directly impacts the structural integrity, fit, and longevity of steel buildings. High-quality welds and precise fabrication ensure that building components perform as intended, reducing installation issues and improving long-term durability. Always choose a reputable steel building manufacturer with proven expertise and quality control processes.

When it comes to pre-engineered metal buildings (PEMBs), strength and durability are everything. Whether you’re constructing a warehouse, manufacturing facility, or agricultural structure, the long-term performance of your building depends not only on the quality of the steel, but also on how it’s fabricated and welded.

At Allied Steel Buildings, we believe that great structures start with great craftsmanship. That’s why we pay as much attention to welding and fabrication as we do to material selection and design. Let’s take a closer look at why fabrication quality should be a key factor in your decision-making process when selecting a metal building manufacturer.

It’s Not Just the Steel. It’s How It’s Built

Steel is a remarkably strong and versatile material. But even the best steel can fall short if it’s not fabricated and welded properly. Think of it like this: high-quality ingredients don’t guarantee a great meal unless the chef knows what they’re doing.

In the world of metal buildings, fabrication refers to the process of cutting, bending, and assembling steel components. Welding connects these pieces with precision and strength. When either of these processes are done poorly, the results can compromise your entire structure.

Misaligned holes, warped frames, or weak welds can create real problems down the road, ranging from installation delays to structural vulnerabilities. That’s why choosing a trusted steel building supplier with proven fabrication standards is so critical.

From Vision to Steel Structure

CURIOUS HOW IT ALL COMES TOGETHER?

Take a closer look at Allied Steel’s step-by-step design process. From initial concept through final plans and see how we turn your ideas into durable, high-performance buildings.

From Vision to Steel Structure

The Role of Precision in Structural Integrity

Every steel building is essentially a custom-engineered puzzle. Each beam, column, panel, and connection point must fit together with exact precision. If just one piece is out of spec, it can throw off the alignment of the entire structure.

At Allied Steel Buildings, we use automated fabrication systems and rigorous quality control to ensure accuracy across every single part. Our welders are certified professionals, and our facilities are designed to meet or exceed industry standards.

That kind of precision isn’t just for show. It directly impacts how your metal building handles stress, wind loads, and weight. Strong, consistent welds ensure that your building can withstand years of use in tough environments

Speed and Safety on the Job Site

One of the biggest benefits of pre-engineered steel buildings is how quickly they can be erected on-site. But when components are poorly fabricated, the entire timeline can unravel.

Imagine a crew trying to fit warped or mismatched parts together in the field. Not only does it slow down the build, but it can also lead to safety hazards or shortcuts that affect the structural soundness of the building.

Precision fabrication from a reputable manufacturer means everything arrives ready to assemble, minimizing time, frustration, and cost during construction. At Allied, we’ve engineered thousands of steel buildings worldwide, and we know that dependable components are key to a smooth, safe installation.

The Value of a Trusted Manufacturer

There’s no substitute for experience. When you work with an established metal building company like Allied Steel Buildings, you gain the confidence of knowing your project is built with integrity from the ground up.

We don’t cut corners. We use advanced fabrication technology, detailed inspections, and skilled welders to ensure your steel building meets exacting standards. Every bolt hole, every weld bead, and every connection point is engineered for lasting performance.

That commitment to quality reduces your risk, protects your investment, and gives you peace of mind knowing your building will perform for decades to come.

See Our Work In Action

From concept to completion, Allied Steel delivers results you can count on. Explore our recent projects to see the strength, precision and performance we bring to every build.

See Our Work In Action

What to Look for in a Metal Building Supplier

If you’re evaluating options for your steel building project, here are a few signs of a high-quality manufacturer:

  • Certified welders and fabrication staff 
  • Automated production and precision machinery 
  • Comprehensive quality control procedures 
  • Clear documentation and engineering support 
  • Proven track record with similar steel building projects 

Don’t be afraid to ask about a supplier’s welding certifications, production methods, or how they ensure consistency across projects. A reputable steel building company should be transparent and confident in their processes.

Final Thoughts

Choosing the right steel is only half the equation. When it comes to metal buildings, how that steel is fabricated and assembled matters just as much, if not more.

At Allied Steel Buildings, we believe that great buildings are built on precision, craftsmanship, and a commitment to quality at every step. From design to delivery, our team is here to ensure your structure stands the test of time with components that fit perfectly and welds that hold strong under pressure.

If you’re planning your next steel building, don’t settle for anything less than expert fabrication. Reach out to us today, and let’s build something extraordinary together.

The post Why is welding and fabrication quality important in steel buildings? first appeared on Steel Buildings | Allied Steel Buildings.

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What is the best finish for steel buildings in coastal or humid environments? 8 Sep 1:48 AM (last month)

finish and coating options for metal buildingsGalvanized steel with a protective zinc layer is ideal for resisting corrosion, especially in humid or coastal areas. High-performance painted finishes like PVDF coatings can offer added protection and visual appeal for metal buildings exposed to salt, moisture, or pollutants.

When most people think about pre-engineered metal buildings (PEMBs), they picture strength, durability, and reliability, and they’re right. Steel is one of the toughest construction materials out there. But even the strongest material needs a little protection from the elements.

That’s where coatings and finishes come in.

Whether you’re building a metal warehouse on the coast or a steel-framed retail store in a dry climate, several factors contribute to finding the right steel for your project. Today we’ll explore why choosing the right coating for your steel is critical. Not only do the right finishes protect against corrosion and weathering, they also improve longevity, reduce maintenance needs, and even enhance the visual appeal of your building.

Let’s take a closer look at why coatings matter and how to choose the right one for your environment.

Why Protective Coatings Matter

Steel is naturally resilient, but it’s not invincible. Without protection, exposure to moisture, salt, and industrial chemicals can cause corrosion over time. This doesn’t just affect the appearance of your building. It can weaken the structural integrity of key components like wall panels, roofing, and framing members.

In metal buildings, where structural steel forms the backbone of your investment, applying the right coating is essential. Think of it like sunscreen for your steel. It keeps the damaging effects of the environment at bay so your building continues performing at its best for decades.

Design Your Ideal Steel Building

Every project is unique -your building should be too. Explore Allied Steel’s customization options and design features to create a structure that fits your exact needs.

Design Your Ideal Steel Building

Common Coatings for Metal Buildings

Most steel buildings rely on one (or more) of these common protective coatings:

1. Galvanized Steel

Galvanization involves coating steel in a thin layer of zinc, which serves as a barrier against moisture and oxygen, the primary causes of rust. If the coating is scratched or worn, the zinc will still protect the exposed steel by corroding first, a process called “sacrificial protection.”

Best for:

  • High-moisture environments 
  • Areas with moderate salt exposure 
  • Wall and roof panels that are exposed to the elements 

Galvanized coatings are especially common in agricultural buildings, outdoor storage units, and coastal warehouses.

2. Painted Finishes

Painted finishes offer both protection and aesthetic appeal. Basic enamel coatings can offer a layer of moisture resistance, but for maximum performance, high-performance coatings like PVDF (polyvinylidene fluoride) are often used. PVDF finishes (commonly known by brand names like Kynar®) are highly resistant to fading, chalking, and corrosion.

Best for:

  • Buildings where appearance is important (retail, offices, showrooms) 
  • Harsh UV environments 
  • Urban or industrial areas with airborne pollutants 

Painted finishes also come in a wide variety of colors, making them a popular choice for projects where branding, visibility, or community fit matters.

Match the Finish to the Environment

One of the most important considerations when selecting your steel coating is your building’s location. Here are a few scenarios to consider:

  • Coastal Areas: If your metal building is going up near saltwater, corrosion becomes a major concern. Salt-laden air can quickly eat away at unprotected steel. In these cases, galvanized steel is often a must, and it’s wise to consider a high-performance paint system over the top for added defense. 
  • High Humidity Zones: In tropical or humid climates, moisture is a constant presence. Even occasional condensation inside a structure can cause corrosion over time. Interior coatings or specialized paints may be recommended for framing and secondary members. 
  • Industrial Zones: Pollution, chemicals, and airborne particulates can accelerate corrosion, particularly in manufacturing areas or near busy highways. PVDF finishes or other chemical-resistant coatings can help your steel building hold up better under these conditions. 
  • Dry, Inland Areas: If your building is going up in a dry, temperate region, you may not need as aggressive a coating strategy, but that doesn’t mean you can skip it altogether. Basic painted finishes can still offer long-term protection with a more budget-friendly price tag.

From Vision to Steel Structure

CURIOUS HOW IT ALL COMES TOGETHER?

Take a closer look at Allied Steel’s step-by-step design process. From initial concept through final plans and see how we turn your ideas into durable, high-performance buildings.

From Vision to Steel Structure

Talk to Your Manufacturer Early

The best way to ensure your steel building is protected? Have an open conversation with your manufacturer about your building’s location, intended use, and exposure risks.

Your steel supplier should be able to walk you through the coating options that make sense for your application. They may even offer warranties based on your finish selection, another layer of peace of mind.

Final Thoughts: Small Details, Big Impact

Coatings and finishes might seem like a small detail in the grand scheme of designing a metal building, but they can make a big impact on long-term performance, durability, and appearance.

Choosing the right protection isn’t just smart. It’s a safeguard for your investment.

At Allied Steel, we don’t just sell steel buildings. We help you build smarter from the ground up. Contact us today to learn more about our coating options and how we help you defend against the elements, one panel at a time.

The post What is the best finish for steel buildings in coastal or humid environments? first appeared on Steel Buildings | Allied Steel Buildings.

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How thick should the steel be in a pre-engineered metal building? 5 Sep 1:16 AM (last month)

how to evaluate thickness and weight of steelThe ideal steel thickness depends on your building’s structural demands. Thicker steel offers higher load capacity and is best for areas that support heavy equipment, snow, or wind loads. However, thicker materials also increase costs. Your PEMB manufacturer can help you determine the right balance between strength and budget.

When planning a pre-engineered steel building, it’s easy to focus on big-picture elements like size, layout, and exterior finishes. But there’s another crucial factor that can significantly impact performance and price: the thickness and weight of the steel used throughout the structure.

Steel may be known for its strength, but not all steel is created equal. From lightweight sheeting to heavy-duty beams, steel comes in various thicknesses (commonly referred to as “gauges”) that influence how your building will handle loads, weather conditions, and long-term wear and tear. Choosing the right thickness for your metal building ensures you get the strength you need without paying for more than you actually require.

Why Thickness Matters in Steel Buildings

The thickness of steel directly affects its load-bearing capacity. Thicker steel can support more weight and resist deformation under pressure. In pre-engineered steel buildings, this means selecting thicker gauges for areas that carry higher loads, such as:

  • Primary framing members (columns, beams, rafters) 
  • Roof structures in areas with heavy snow loads 
  • Wall panels exposed to strong winds 
  • Crane support systems or mezzanines

On the other hand, secondary elements like roof and wall panels in mild climates can often use lighter-gauge steel without sacrificing performance. This helps control costs while still ensuring the structural integrity of the building.

Take the next step

We have a passion for unconventional solutions that bring your vision to life.

Price Your Building Today

Gauge vs. Weight: Understanding Steel Measurements

Steel thickness is often measured in gauges, but this isn’t always intuitive. In fact, a lower gauge number means thicker steel. For example, 14-gauge steel is thicker than 26-gauge steel.

It’s also important to consider steel weight, especially when factoring in transportation, installation, and foundation design. Heavier steel components may require reinforced foundations or special handling during construction, but in some cases, they’re absolutely necessary to meet the structural demands of your building.

That’s why selecting the correct gauge isn’t just a numbers game. It requires understanding the specific needs of your project and how they relate to safety, compliance, and budget.

Match the Thickness to the Demand

Every steel building is unique. The right steel gauge depends heavily on how the building will be used and where it will be located. Consider these factors when deciding on steel thickness:

  • Snow loads and wind zones: If your building is in a region prone to heavy snowfall or strong winds, thicker framing and panel gauges may be needed to withstand the environmental stress. 
  • Interior loads: Planning to install a crane system, storage mezzanine, or heavy equipment? These uses significantly increase load requirements. 
  • Building size and height: Larger or taller buildings may need thicker steel in certain areas to maintain rigidity and prevent structural deflection. 
  • Energy efficiency goals: Heavier insulation systems may need stronger panel support, affecting both gauge selection and framing design.

Your steel building manufacturer should be able to walk you through these considerations, using engineering calculations and building codes to determine the best balance of strength and cost.

Avoid Overbuilding (and Overspending)

It’s easy to assume that “thicker is better,” but that isn’t always the case. Over-engineering your metal building by selecting unnecessarily thick steel can quickly inflate your costs without providing meaningful benefit.

An experienced manufacturer or design partner will help ensure you’re not paying for more steel than you actually need. The key is efficiency…designing a structure that’s strong where it counts, and lean where it can be.

From Vision to Steel Structure

CURIOUS HOW IT ALL COMES TOGETHER?

Take a closer look at Allied Steel’s step-by-step design process. From initial concept through final plans and see how we turn your ideas into durable, high-performance buildings.

From Vision to Steel Structure

Work With a Manufacturer Who Knows the Difference

Pre-engineered steel buildings aren’t one-size-fits-all. A trustworthy manufacturer will take the time to assess your project’s unique requirements and recommend the right steel thickness for each component of your building.

By matching gauge selection to real-world use cases, you’ll get a structure that’s safe, durable, and cost-effective without compromising quality or performance.

The Bottom Line:

The thickness and weight of steel in your metal building play a major role in determining strength, durability, and cost. Thicker steel means higher load capacity, but also higher material costs. The best approach? Let your building’s needs drive your decisions, and work with a knowledgeable manufacturer who can help you strike the perfect balance. If you still have any questions, please get in touch and we’ll be happy to help you.

The post How thick should the steel be in a pre-engineered metal building? first appeared on Steel Buildings | Allied Steel Buildings.

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What steel grades and standards are used in pre-engineered steel buildings? 3 Sep 12:21 AM (last month)

quality steel for metal buildingsPre-engineered steel buildings commonly use steel that meets ASTM or AISI standards, such as ASTM A36 or A992. These standards ensure consistent strength, weldability, and compliance with building codes. Selecting the right grade ensures your metal building performs safely and reliably for its intended purpose.

When you’re planning a pre-engineered steel building, you probably spend a lot of time thinking about layout, insulation, or exterior finishes. But there’s one factor that plays a huge role in the long-term strength, safety, and durability of your building, and that’s the quality of the steel itself.

Choosing the right steel starts with understanding grades and standards. These are the benchmarks that tell you whether the metal you’re using will perform as expected, comply with code, and stand up to real-world conditions. Let’s take a closer look at what that means and how to make smart decisions for your next steel building project.

Built to Code…and Beyond

In the U.S., most structural steel used in metal buildings is produced according to standards set by organizations like the ASTM (American Society for Testing and Materials) and the AISI (American Iron and Steel Institute). These standards are not just guidelines. They’re critical to ensuring that your building materials meet the safety, performance, and quality levels required by local and national building codes.

Let’s say you’re designing a warehouse, a retail center, or an agricultural facility. Your local jurisdiction will require that the building meets certain structural performance requirements for things like wind, snow, seismic loads, and more. If your steel components don’t conform to recognized standards, it can not only delay your build but potentially lead to costly redesigns, or worse, structural issues down the road.

Take the next step

We have a passion for unconventional solutions that bring your vision to life.

Price Your Building Today

Common Steel Grades in PEMBs

Different steel grades are designed for different purposes. Here are a few you’ll likely encounter when specifying materials for your steel building:

  • ASTM A36 – This is one of the most commonly used carbon steel grades. It offers good strength and excellent weldability, making it a popular choice for general structural components. 
  • ASTM A572 – Available in several grades, this steel provides better strength-to-weight ratios and is often used when higher performance is needed without increasing material thickness. 
  • ASTM A992 – This is the standard for wide-flange structural shapes (like I-beams and H-beams). It’s known for excellent strength, weldability, and resistance to fatigue, ideal for the primary framing system of your PEMB.

Each grade comes with its own balance of strength, ductility, weldability, and cost. Choosing the right one depends on your building’s function, location, and loading requirements.

Why It Matters

Think of steel grades and standards as your building’s DNA. Even two metal buildings that look identical from the outside may perform very differently if one is built with higher-grade steel that meets stringent standards and the other is not.

  • Performance: Steel grades directly affect how your building handles stress, loads, and vibrations. Higher-grade steel can allow for longer spans or fewer columns, giving you more usable interior space. 
  • Safety: In areas prone to heavy snow, high winds, or seismic activity, selecting the proper steel grade is critical for life safety. Standards ensure your structure won’t just look good. It will hold up when it counts. 
  • Compliance: Building inspectors and code enforcement officers will check your plans and materials for compliance. Steel that doesn’t meet recognized standards can stall your project before it even begins. 

Work With a Trusted Manufacturer

It’s important to work with a steel building manufacturer that’s transparent about the materials they use. A reputable supplier will specify which grades and standards their steel components meet and ensure everything is engineered to match the performance requirements of your project.

If you’re ever unsure about what’s being used in your steel building, don’t hesitate to ask. A good partner will walk you through your options and explain how different grades and specs impact your design, performance, and cost.

From Vision to Steel Structure

CURIOUS HOW IT ALL COMES TOGETHER?

Take a closer look at Allied Steel’s step-by-step design process. From initial concept through final plans and see how we turn your ideas into durable, high-performance buildings.

From Vision to Steel Structure

Final Thoughts: Don’t Cut Corners on Steel Quality

Your steel building is only as strong as the materials it’s built with. Grades and standards aren’t just technical specs. They’re the backbone of long-term performance. By choosing the right steel grade and ensuring it complies with trusted standards like ASTM and AISI, you’re making a smart investment in the durability, safety, and success of your project.

Whether you’re building a metal workshop, warehouse, or retail space, starting with quality steel sets the foundation for everything else to follow. Ready to take the next steps? Please get in touch.

The post What steel grades and standards are used in pre-engineered steel buildings? first appeared on Steel Buildings | Allied Steel Buildings.

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How do I choose the right steel for my metal building? 1 Sep 1:36 AM (last month)

choose the best steel for your metal building Selecting the right steel for your metal building involves evaluating grade standards (like ASTM or AISI), steel thickness, corrosion-resistant coatings, and fabrication quality. Thicker, high-quality steel ensures better structural performance and longevity, especially in harsh environments. Choosing the right steel upfront can reduce maintenance needs and extend your building’s life span.

When it comes to building something as important as your pre-engineered metal building (PEMB), success starts with the materials. And at the heart of it all is one essential choice: What kind of steel will you use?

It might sound simple, but selecting the right steel is one of the most important decisions you’ll make in your metal building project. It’s not just about strength. It’s about performance, durability, and long-term value. In this post, we’ll walk you through what to consider when choosing the right steel for your PEMB, and why these decisions matter.

Why Steel Selection Matters

Pre-engineered metal buildings are known for their strength, flexibility, and speed of construction. But not all steel is created equal. From structural integrity to corrosion resistance, the quality of steel you choose will impact everything from your building’s load-bearing ability to its ability to stand the test of time, especially in challenging environments.

If you’re partnering with an experienced metal building manufacturer, they’ll help guide you through this process. But as the project owner, it’s always good to understand what’s going into your building.

From Vision to Steel Structure

CURIOUS HOW IT ALL COMES TOGETHER?

Take a closer look at Allied Steel’s step-by-step design process. From initial concept through final plans and see how we turn your ideas into durable, high-performance buildings.

From Vision to Steel Structure

Grades and Standards: Built to Code

The first thing to look at when evaluating steel for your PEMB is the grade and standard it meets. In the United States, most structural steel used in metal buildings adheres to ASTM (American Society for Testing and Materials) or AISI (American Iron and Steel Institute) standards. These standards ensure your steel performs predictably under load and complies with your local building codes.

For example, ASTM A36 is a common carbon steel grade with excellent weldability and strength. Higher-spec options like ASTM A992 offer enhanced performance for structural members like beams and columns.

Make sure your supplier is transparent about which standards their steel meets, and that it’s engineered for your building’s intended use.

Thickness and Weight: Strong Where It Counts

Steel comes in many thicknesses (often referred to as “gauges”), and this has a direct impact on both load capacity and cost. Thicker steel can bear more weight, making it ideal for primary framing components. However, it also increases material costs.

So how do you find the right balance? It all comes down to your building’s structural demands. Is your metal building going to support a crane system? Will it need to withstand heavy snow loads or high winds? Answering these questions will help your manufacturer recommend the right gauge of steel for the job, ensuring both safety and cost-efficiency.

Coatings and Finishes: Defending Against the Elements

While steel is naturally strong, it’s not immune to the effects of weather and moisture, especially in areas with high humidity, salt exposure, or industrial pollution. That’s why protective coatings for your steel matter.

Galvanized steel, which is coated in a layer of zinc, offers excellent corrosion resistance and is often used in wall and roof panels. Painted finishes, especially high-performance options like PVDF coatings, add an extra layer of protection and visual appeal.

The key is to match your steel finish to your environment. A coastal warehouse will need different protection than a dry, inland manufacturing facility.

See Our Work In Action

From concept to completion, Allied Steel delivers results you can count on. Explore our recent projects to see the strength, precision and performance we bring to every build.

See Our Work In Action

Welding and Fabrication: Precision Matters

Even the best steel won’t perform well if it’s poorly fabricated. The quality of welds and fabrication techniques used by your manufacturer can affect how components fit together, how they handle stress, and how long they last.

Choose a supplier known for precise fabrication and experienced welders. Reputable manufacturers use automated, quality-controlled processes to ensure each component of your steel building is accurate and consistent, reducing on-site errors and installation delays.

Cost vs. Worth: Think Long-Term

It’s tempting to cut corners to save money on materials, but cheaper steel can come at a high price down the line. Lower-grade or improperly coated steel may lead to higher maintenance costs, reduced lifespan, or even structural issues that compromise your building’s safety and usability.

Instead of focusing solely on the upfront price, consider the long-term value. A slightly higher investment in better-quality steel can save you thousands in repairs and downtime over the life of your metal building.

The Right Steel Sets the Foundation

Choosing the right steel for your pre-engineered metal building is about more than picking a product. It’s about setting your project up for success. From code compliance to corrosion resistance, the decisions you make now will impact your building’s performance for decades to come.

At the end of the day, the best way to make the right choices is to partner with a trusted steel building manufacturer. They’ll help you navigate grade selection, thickness, coatings, and fabrication options to ensure your steel building is tailored to your needs and built to last.

Ready to build with confidence?

Let’s talk about how we can help you design and deliver a steel building that meets your goals, budget, and timeline without cutting corners where it counts.

The post How do I choose the right steel for my metal building? first appeared on Steel Buildings | Allied Steel Buildings.

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How do custom features affect the cost of a pre-engineered steel building? 28 Aug 12:47 AM (last month)

custom options of metal buildingsCustom features like architectural facades, upgraded insulation, and specialty finishes can increase the upfront cost of a pre-engineered steel building. However, these enhancements often improve energy efficiency, aesthetics, and property value, delivering a stronger long-term return on investment (ROI).

When people think of steel buildings, they often picture the simple, utilitarian structures of decades past. But today’s pre-engineered metal buildings (PEMBs) are anything but basic. From sleek architectural finishes to advanced insulation systems and custom facades, modern metal buildings offer nearly endless options for customization. These upgrades can elevate both form and function, but they also impact your overall project cost.

So how do you balance customization with budget? Understanding which features add the most value can help you make smart decisions and avoid surprises along the way.

The Customization Advantage

Custom features allow you to tailor your steel building to your needs, whether that means boosting energy efficiency, enhancing aesthetics, or increasing functionality. Unlike traditional construction, where custom elements can mean a lot of extra time and expense, PEMBs are designed to accommodate upgrades more easily and efficiently.

Some of the most common custom features include:

  • Architectural facades (e.g., stone, brick, glass, or decorative panels) 
  • Specialty coatings or finishes for added durability or style 
  • High-performance insulation systems 
  • Custom doors, windows, and skylights 
  • Canopies, awnings, or overhangs 
  • Interior build-outs or mezzanines 

These upgrades can significantly enhance how your building performs and how it looks, but they also contribute to your overall project cost.

Design Your Ideal Steel Building

Every project is unique -your building should be too. Explore Allied Steel’s customization options and design features to create a structure that fits your exact needs.

Design Your Ideal Steel Building

How Custom Features Impact Cost

It’s important to remember that the advertised price of a metal building usually reflects a base model with minimal add-ons. Once you begin to tailor the building to your specifications, the price increases accordingly.

Here’s how specific customizations can affect the bottom line:

  • Architectural Facades and Finishes:
    Aesthetic upgrades like stone veneers or brick façades can dramatically improve curb appeal, especially for retail, office, or customer-facing facilities. While these features don’t affect structural integrity, they do require additional materials and labor, so it’s important to plan for that in your budget. 
  • Insulation and Energy Efficiency:
    If your metal building will be used as a workspace, warehouse, or any environment requiring temperature control, investing in high-performance insulation is a smart move. Although premium insulation systems cost more upfront, they can drastically reduce your heating and cooling expenses, paying for themselves over time. 
  • Doors, Windows, and Skylights:
    Adding larger overhead doors or custom window configurations impacts not only the building materials but also structural design. It’s important to discuss these needs early in the planning process to avoid costly changes later. 
  • Interior Features:
    Mezzanines, partition walls, or finished office spaces within your PEMB offer increased functionality but will also raise costs for materials, labor, and sometimes structural reinforcement.

Think in Terms of ROI

Yes, custom features add to your upfront investment, but they can also improve your metal building’s value and performance over the long term.

  • A modern façade or attractive exterior can increase your property value or make your business more inviting to customers. 
  • Energy-efficient insulation can lower your monthly utility bills, improving operational margins. 
  • Functional customizations like added office space or mezzanines can boost your building’s usability without expanding the footprint. 

When you think of custom features in terms of return on investment (ROI) rather than just added cost, the picture changes. Spending more at the start may actually save you money, or make you more money, in the long run.

See Our Work In Action

From concept to completion, Allied Steel delivers results you can count on. Explore our recent projects to see the strength, precision and performance we bring to every build.

See Our Work In Action

Make Customization Part of the Plan

The key to successfully incorporating custom features is early planning. The more your building partner knows about your needs from the beginning, the more efficiently they can engineer the structure to support those features, keeping costs down and avoiding surprises.

Work with a trusted steel building manufacturer who will guide you through the customization process and help you evaluate which upgrades deliver the most value for your particular use case.

Final Thoughts

Metal buildings don’t have to be cookie-cutter. With the right features and finishes, your PEMB can be functional, beautiful, and tailored to your exact needs. While custom features can increase your initial investment, they also offer long-term benefits in energy savings, aesthetics, and overall property value.

By approaching customization with a focus on ROI and working with a manufacturer that understands your vision, you can create a steel building that delivers lasting value and performance, inside and out. If you’ve got questions or just need some information, please don’t hesitate to reach out to Allied Steel and get some help with your project.

 

The post How do custom features affect the cost of a pre-engineered steel building? first appeared on Steel Buildings | Allied Steel Buildings.

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Centro Logistico El Conquistador 25 Aug 2:00 PM (last month)

Enhancing Our Client’s Strengths with Our Own

When one of the fastest-growing players in Panama’s food distribution and supermarket industry contacted us to produce a steel building solution with the potential to transform their operations, we rolled up our sleeves and jumped on board. The project would mark our third venture together and a turning point in our client’s growth story during our decade long history of collaboration. After years of leasing, our client was ready to invest in their first-ever owned distribution warehouse, signifying a major milestone in their expansion. With their sights set on this new chapter, they turned to us once again as their trusted partner. The stakes for success were high but our drive to help them succeed was higher.

A Landmark Distribution Facility

Designed to support our client’s accelerating growth, our pre-engineered steel building is now the second-largest food distribution facility in Panama City. The building consists of our signature primary steel with durable horizontal and vertical PBR panels, a functional mezzanine, and an efficient loading dock designed to optimize ease of operations. As with previous builds, Allied collaborated with our longtime design partner Decimal to bring the client’s vision to life. The design process was smooth and efficient, supported by years of us working together.

Stay tuned for progress photos.

Transforming Setbacks Into Stepping Stones

Despite a frictionless start, the project faced significant delays due to local permitting challenges. Rather than allowing momentum to stall, we stepped in to support our client by participating in meetings with local authorities to help remove obstacles and expedite progress. Throughout the eleven month delay, we worked collaboratively with our client to identify solutions that enabled us to maintain our original pricing, proving once again that when we say, “we’re with you all the way,” we mean it. Together our determination and strategic planning guided us past the permitting hurdles and fabrication was underway by September 2024, making it possible for there to be steel on the ground by December.

Building Partnerships as Strong as Steel

By trusting us to deliver a project that not only represents a major financial investment but also a critical strategic step forward for our client, they gave us another opportunity to demonstrate the unique value of a long term partnership. Our shared understanding, which developed over the course of our long history of working together, helped us identify how to prioritize our client’s satisfaction whenever possible. With trust and transparency guiding our work, we exceeded our client’s expectations, navigating permitting challenges and holding favorable pricing despite the project’s delays. We are proud to have helped make this milestone a reality and look forward to continuing our shared growth.

The post Centro Logistico El Conquistador first appeared on Steel Buildings | Allied Steel Buildings.

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